Since the beginning of this year, the LED lighting market has been expanding, but the problems that come with factory manufacturing have become increasingly apparent.
"There are still many problems in LED lighting manufacturing. Many key bottlenecks are not enough through machine automation. A more intelligent and information-based manufacturing system is the fundamental means to solve many existing problems." Hangzhou Zhongwei Optoelectronic Technology Co., Ltd. The company (hereinafter referred to as "Hangzhou Zhongwei") deputy general manager Jiao Genxiang told the "High-tech LED" reporter.
“Providing a leading intelligent manufacturing solution for the factory, making manufacturing simple.†Hangzhou Zhongwei is the first manufacturer in the industry to be the earliest intelligent automatic production line for LED lamps. Since it started to enter the factory production line equipment in 2007, it has been leaping forward. The LED inspection and automation equipment industry has been in development for many years.
At present, the scale of LED lighting enterprises is small, the transformation and upgrading of workshop-type small factories, the cost control of large-scale lighting manufacturers, and the stable improvement of the quality of LED lamps are all inseparable from the support of LED lighting automation equipment. How to make automation equipment smarter and more suitable for the development needs of enterprises is the driving force for continuous research and development of Hangzhou.
“China’s current major business growth is concentrated on factory automation equipment, especially lighting and intelligent automatic manufacturing equipment.†Jiao Genxiang said, “As early as 2009, we started the research work of the lighting production line, now in Rieter , Sunshine, Shenghui, Debang, Jianda, Xinli ..... and other well-known enterprises have application cases"
According to the reporter's understanding, Hangzhou Zhongwei is the first manufacturer to successfully put a highly intelligent automated production line into commercial application. Its automatic lighting production line has gone from the first generation--simple machine automation to a higher-level application stage- High intelligence stage:
On the one hand, it not only solves the simple replacement of artificial problems with machines, but more importantly, it introduces intelligent online detection technology in the whole production process of the products, replacing traditional sampling, from appearance, process, safety, to performance parameters, making the products on a large scale. When you are in stock, you can eliminate quality hazards and maintain consistent quality.
On the other hand, the concept of informatization is introduced, and the entire production process data is integrated with information software to open up information sharing and interaction between the upper order planning management and the production control of the underlying workshop, so that the management is more efficient and the product data can be traced.
After decades of development, the LED industry has entered the “low profit era†from the previous “profiteering eraâ€. In today's increasingly competitive market, building core competitiveness is critical to business development. How to make intelligent perfect penetration into the production line, while improving efficiency and ensuring quality, and reducing costs, this will be the direction of future automation equipment manufacturers to research and development.
At the 12th Summit Forum, Hangzhou Zhongwei Deputy General Manager Jiao Genxiang will discuss with his peers how to define the automatic production line of lamps with high intelligence. The presentation time is from 16:40 to 17:00 on September 26th, so stay tuned!
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