How to become a sensor design expert? Correct selection and use of sensors

Sensors, also known as transducers, are devices designed to detect and measure physical or environmental parameters. They convert the sensed information into electrical signals or other forms of data that can be transmitted, processed, stored, displayed, recorded, or used for control purposes. This makes sensors an essential component in modern automation and control systems. The key characteristics of sensors include miniaturization, digitization, intelligence, multi-functionality, systematization, and networking. These features make them the foundational element in achieving automatic detection and control. With the development of sensor technology, objects can now "sense" their environment, mimicking human senses such as touch, smell, and taste, and becoming more "alive" in terms of interaction with the physical world. Sensors are typically categorized into ten main types based on their basic sensing functions: thermal sensors, photo-sensitive sensors, gas sensors, force sensors, magnetosensitive sensors, humidity sensors, sound sensors, radiation sensors, color sensors, and taste sensors. This article focuses on the correct selection and use of sensors, emphasizing the importance of understanding their technical specifications. Technical indicators are objective measures that define the performance of a sensor and are crucial for proper application and usage. Sensor technical indicators are generally divided into static and dynamic categories. Static indicators evaluate performance under steady-state conditions, such as resolution, repeatability, sensitivity, linearity, hysteresis, threshold, drift, and stability. Dynamic indicators, on the other hand, assess performance under rapidly changing conditions, such as frequency response and step response. Due to the complexity and variety of technical indicators, different sources may present them in different ways, leading to confusion or misunderstanding. To clarify, the following are the most important technical indicators of a sensor: **1. Resolution and Sensitivity** Resolution refers to the smallest change in the measured quantity that a sensor can detect. It is often expressed as a percentage of the full-scale range. For example, a temperature sensor with a resolution of 0.1°C and a full scale of 500°C has a resolution of 0.02%. Sensitivity, on the other hand, refers to the change in output per unit change in input, typically expressed in absolute terms. **2. Repeatability** Repeatability measures the consistency of sensor readings under the same conditions and in the same direction. It reflects the random variations caused by internal and external disturbances. A lower repeatability error indicates a more reliable sensor. The standard deviation of repeated measurements is often used to quantify this. **3. Linearity** Linearity refers to how closely a sensor’s output follows a straight-line relationship with its input. In an ideal sensor, the input-output relationship is linear. However, real-world sensors often exhibit non-linear behavior, and linearity is measured as the deviation from the ideal straight line. Methods such as the least squares fit are commonly used to determine the best linear approximation. **4. Stability** Stability refers to the ability of a sensor to maintain consistent performance over time. Factors such as temperature drift and internal stress can affect stability. Improving stability often involves techniques like temperature compensation and aging processes. Understanding these technical indicators is essential for selecting the right sensor for a specific application and ensuring accurate and reliable performance.

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