Confucianism is the new research: China's first printed circuit board smart printer saves 70% of the cost

Founded in 2012, Shenzhen Ruyi New Technology Co., Ltd. is a professional manufacturer of LED metal-based circuit boards. The products are widely used in various indoor and outdoor LED lighting, automotive electronics and aerospace.

“The company’s circuit board production process is nearly half of the traditional reduction.” Confucianism’s new research chairman, Jian Yucang, said.

Indeed, Confucianism is the pioneer of new technologies in the industry. Under the leadership of Chairman Jian Yucang, relying on the R&D team composed of experts from the Chinese Academy of Sciences and Tsinghua University, after 16 years of continuous efforts, it has successfully broken through more than 50 technical difficulties. Developed China's first printed circuit board smart printer and the world's leading environmentally friendly UV printing ink.

It is understood that at the end of 2015, Confucianism has formed a complete processing technology system for intelligent printed circuit boards. At the same time, it has invented a number of patents such as thermoelectric separation circuit boards, soft and hard circuit boards, and more than 50 utility model patents. .

"This technology system is second to none in China, subverting the processing process of traditional circuit boards and achieving environmentally friendly and pollution-free production." Jian Yucang mentioned.

It is true that the manufacturing process of the board has experienced metal paste method, coating method, spray method, vacuum deposition method, chemical deposition method, molding method, powder coating method, copper foil etching method, pattern plating etching method and graphics. The process of electroplating etching.

"MPCB is originally a very small part of the PCB. Until recently, especially after 2010, the rapid development of LED lighting applications has brought unlimited life to MPCB." Jian Yucang said.

Taking environmental protection as the starting point, the ink developed by the company after nearly 10 years has the characteristics of environmental protection, and can maintain the corrosion resistance under the conditions of acid and alkali production. In the new production process, the resist layer is treated as water retreat, which is the technical protection of the enterprise. A 'moat river' is provided.

Compared with the traditional process, this new process can reduce the manufacturing cost by 70%, shorten the process time by 60%, shorten the process time by 2/3, and reduce the process time by 10:1. The cost of materials, the net profit margin of sales is nearly 30%.

As we all know, the transformation of automation to smart factories is the trend of the times. Jian Yucang said, “The biggest problem in the current situation of the company is that there is insufficient funds and it is necessary to seek partners to alleviate the crisis. For the whole industry, enterprises must be self-innovative. The birth of new technology is also precisely for this."

For the company's trend in the next three to five years, Jian Yucang revealed to Gaogong LED that “starting from the LED market, it is expected to occupy a certain market share in the market capacity of 30 billion.”

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